Static Simulation in Locking Device for Splitset Bolt Design Using SolidWorks 2022
Keywords:
Simulation Static, Split-Set, Factor of Safety, Stress, Locking DeviceAbstract
A locking device for split-set bolts is used to support underground mining operations by providing friction-based reinforcement. This study evaluates the structural performance of a locking-device design using a finite element–based static simulation approach in SolidWorks 2022. The methodological stages included 3D model construction, assignment of AISI 1020 steel material, definition of fixed supports at the oval-hole region, application of a 16,555 N load along the chuck, and generation of a curvature-based tetrahedral finite element mesh. Twelve bolt configurations (4, 6, and 8 bolts × M20, M18, M16, M14) were analyzed to determine von Mises stress, displacement, and factor of safety (FOS). The optimal configuration was identified as the 4-M18 bolt design, producing 165.475 MPa of stress and an FOS of 2.1. Simulation limitations include the use of static loading, idealized constraints, and the exclusion of dynamic conditions and manufacturing tolerances. Within these constraints, the 4-M18 configuration demonstrates an efficient and safe design suitable for further fabrication.
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